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Long Barrel Two-Hole Compression Lug 4/0 AWG 1/2" Stud | 35kV, 90°C

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SKU: 210-09970

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The Conversions Tech long barrel two-hole compression lug terminates 4/0 AWG copper conductors to 1/2-inch studs in medium-voltage power distribution, switchgear, and industrial panel applications. The extended barrel length maximizes contact surface area for high-current carrying capacity, while the dual-hole pad pattern provides redundant mechanical fastening. Tin-plated seamless copper construction resists oxidation and maintains stable contact resistance over the installation lifecycle.

Specifications

  • Conductor size: 4/0 AWG copper
  • Stud size: 1/2 inch
  • Pad holes: 2
  • Pad hole spacing: 1-3/4 inches
  • Pad dimensions: 3 inches (L) x 0.999 inch (W) x 0.141 inch (thickness)
  • Barrel type: Long, chamfered entry
  • Barrel length: 1.5 inches
  • Barrel inner diameter: 0.546 inch
  • Barrel outer diameter: 0.687 inch
  • Overall length: 4.991 inches
  • Material: Electro tin-plated seamless copper
  • Color code: Purple
  • Voltage rating: 35 kilovolts
  • Temperature rating: 90 degrees Celsius
  • Die index: I-54

Cross-Reference

Equivalent to long-barrel two-hole compression lug form factors from major manufacturers including Burndy, Panduit, and ILSCO series. Conversions Tech lugs deliver comparable electrical and mechanical performance at reduced procurement cost for large-scale infrastructure projects.

FAQ

What crimping tool die is required for installation?

This lug requires an I-54 die index. Verify your hydraulic crimping tool manufacturer's die chart to confirm compatibility before installation.

Is this lug rated for medium-voltage applications?

The 35 kilovolt voltage rating supports medium-voltage terminations. Confirm application-specific clearance and spacing requirements per NEC Article 490 and local utility standards.

Why does this lug have two pad holes?

The dual-hole pattern provides mechanical redundancy and distributes clamping force across the conductor termination. The 1-3/4 inch spacing accommodates standard busbar or equipment terminal configurations.

Why Pros Buy Direct from Conversions Tech

Engineered in the USA. Our U.S.-based engineering team designs and specifies our core product lines, and every product we carry — designed in-house or built to our exact specifications by certified partner factories — is quality-verified before it ships. UL/CSA listed where required, NEC compliant.

Cross-reference savings. Direct equivalents to Burndy, Hubbell, and other OEM part numbers at up to 30% less — same specs, same certifications, without the big-brand markup.

Real technical support. Need a torque spec, die reference, or an OEM quote? You’ll speak directly with the Conversions Tech engineering desk — not a script reader — for instant answers, custom kitting, and private-label options.

Fast US fulfillment. Orders in by 2PM ET ship same day from our US warehouse, nationwide ground and expedited.

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CONVERSIONS TECH

Professional-grade electrical components, networking cables, and solar hardware for contractors, distributors, and OEM partners. Same-day shipping from our U.S. distribution centers.

1 (307) 206-0534

CS@ConversionsTech.com

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UL 486A/B CSA NEC 2023 ABYC E-11 IEEE 837
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