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Conversions Tech Copper Compression Lug – 3/0 AWG, 3/8" Stud (Non-Tinned / Bare Copper)

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SKU: 6221-030-038-NP

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Conversions Tech Copper Compression Lug – 3/0 AWG, 3/8" Stud (Non-Tinned / Bare Copper)

The Conversions Tech Copper Compression Lug is a seamless tubular, heavy-duty electrical connector engineered for 3/0 AWG copper conductors and a 3/8" stud termination. Manufactured from high-purity bare (non-tinned) copper, this lug delivers excellent electrical conductivity and mechanical strength for high-current power distribution in controlled or indoor environments.

  • 3/0 AWG copper conductor range for high-current cabling
  • 3/8" stud ring tongue for compact, secure bolted connections
  • Seamless tubular barrel for uniform compression and low joint resistance
  • Bare copper (non-tinned) finish for maximum conductivity
  • Rated up to 600V for AC and DC power distribution
  • Designed to perform under vibration and thermal cycling

High-Current 3/0 Copper Lug for 3/8" Stud Terminations

This 3/0 AWG copper compression lug features a seamless tubular barrel that compresses evenly around the conductor, forming a gas-tight, low-resistance electrical termination. The design maximizes current transfer while providing strong mechanical retention for demanding power and grounding applications.

The 3/8" stud interface is commonly used on battery terminals, bus bars, grounding points, switchgear, and distribution blocks where a balance of compact size and high mechanical strength is required. The non-tinned copper construction makes this lug ideal for controlled indoor electrical environments.

Key Features

  • Seamless tubular copper barrel ensures consistent crimp performance
  • Non-tinned (bare) copper for maximum electrical conductivity
  • Designed for 3/0 AWG copper conductors
  • 3/8" stud hole for secure bolted electrical connections
  • 600V maximum voltage rating
  • High mechanical strength for vibration and thermal cycling environments

Technical Specifications

Wire Range 3/0 AWG
Stud Size 3/8"
Stud Hole (Nominal) 0.390"
Material Seamless Copper (Non-Tinned)
Finish Bare Copper
Maximum Voltage 600V
Construction Type Seamless Tubular
Application Copper Cable Only

Dimensions (inches)

For this 3/0 AWG seamless tubular lug series, lug body and barrel geometry remain consistent across stud sizes. Only the stud hole diameter changes for the 3/8" stud configuration.

Overall Length (L) 2.170"
Width (W) 0.950"
Pad Thickness (T) 0.102"
Tube Thickness (TT) 0.055"
Barrel Length (BL) 0.780"
Barrel Inside Diameter (ID) 0.500"
Pad Length 1.020"
Strip Length 0.780"
Stud Hole (Nominal) 0.390"

Typical Applications

  • Battery cables and high-current DC systems
  • Bus bars and power distribution blocks
  • Grounding and bonding systems
  • Industrial and commercial electrical panels
  • Controlled-environment electrical rooms

Installation Notes

  • Use a hydraulic or dieless compression crimp tool rated for 3/0 AWG copper lugs.
  • Strip insulation to the specified 0.780" strip length before crimping.
  • For copper conductors only; do not use with aluminum wire.
  • For outdoor or corrosive environments, use a tin-plated lug or seal with adhesive-lined heat shrink.

Frequently Asked Questions (FAQs)

What wire size is this compression lug designed for?

This lug is designed for 3/0 AWG copper conductors.

What stud size does this lug fit?

It fits a 3/8" stud with a nominal hole diameter of 0.390".

Is this lug tinned?

No. This version is non-tinned (bare copper).

What voltage rating does this lug support?

Rated up to 600V for AC and DC applications.

Is this lug suitable for aluminum wire?

No. This lug is intended for copper conductors only.

Note: Specifications are subject to change without notice. Always verify fitment, tooling compatibility, and application requirements prior to installation. For OEM programs, private labeling, or volume pricing, contact Conversions Tech.

4 Reasons Pros Buy Direct from Conversions Tech

, we design, test, and ship every product from inside the United States— “” quality without the big-box markup.

Our , mold, and QA station behind our weatherproof boxes, conduit bodies, and power inverters. , UL-listed safety, and up to 30 % lower cost than .


Need a torque spec or an OEM quote at dawn? You’ll speak directly with the Conversions Tech engineering desk—not a script reader—for instant answers, custom kitting, and private-label options.

Bottom line: For rugged, code-compliant electrical solutions shipped fast from a trusted U.S. source, choose Conversions Tech and build it right the first time.

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CONVERSIONS TECH

Professional-grade electrical components, networking cables, and solar hardware for contractors, distributors, and OEM partners. Same-day shipping from Wyoming.

1 (307) 441-9711

CS@ConversionsTech.com

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