Conversions Tech Tinned Copper Compression Lug – 2/0 AWG, 3/8″ Stud
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SKU: 6221-020-038-TP
80 in stock
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Conversions Tech Tinned Copper Compression Lug – 2/0 AWG, 3/8″ Stud
The Conversions Tech Tinned Copper Compression Lug is a seamless tubular, heavy-duty electrical connector engineered for 2/0 AWG copper conductors and a 3/8″ stud interface. Manufactured from high-purity copper and fully tin plated, this lug delivers excellent electrical conductivity, corrosion resistance, and long-term mechanical stability in high-current power distribution applications.
The seamless barrel construction ensures uniform compression during crimping, reducing electrical resistance while improving pull-out strength and vibration resistance. The 3/8″ stud ring is ideal for battery terminals, bus bars, grounding points, inverters, and industrial distribution blocks where standard hardware sizes are used.
Key Features
- Seamless tubular copper barrel for consistent compression and low joint resistance
- Tin-plated finish for corrosion resistance and stable long-term contact
- Designed for 2/0 AWG copper conductors
- 3/8″ stud hole for secure bolted terminations
- Rated up to 600V for power distribution and DC applications
- High mechanical strength for vibration and thermal cycling environments
Technical Specifications
| Wire Range | 2/0 AWG |
| Stud Size | 3/8″ |
| Stud Hole (Nominal) | 0.390″ |
| Material | Seamless Copper |
| Finish | Tin Plated |
| Maximum Voltage | 600V |
| Construction Type | Seamless Tubular |
| Application | Copper Cable Only |
Dimensions
All dimensions shown in inches. For this 2/0 AWG seamless tubular series, lug body and barrel geometry remain consistent across stud sizes, with the stud hole changing to match the 3/8″ stud version.
| Overall Length (L) | 2.180″ |
| Width (W) | 0.880″ |
| Pad Thickness (T) | 0.104″ |
| Tube Thickness (TT) | 0.054″ |
| Barrel Length (BL) | 0.800″ |
| Barrel Inside Diameter (ID) | 0.490″ |
| Pad Length | 1.000″ |
| Strip Length | 0.790″ |
| Stud Hole (Nominal) | 0.390″ |
Typical Applications
- Battery cable terminations (marine, RV, industrial)
- Power distribution and DC bus bars
- Renewable energy systems (solar, inverters, battery banks)
- Industrial equipment wiring and grounding
- Backup power, telecom DC, and energy storage systems
Installation Notes
- Use a hydraulic or dieless compression crimp tool rated for 2/0 AWG copper lugs
- Strip conductor insulation to the specified strip length before crimping
- Do not use with aluminum conductors
- Seal with adhesive-lined heat shrink for outdoor or corrosive environments
Frequently Asked Questions (FAQs)
What wire size is this compression lug designed for?
This lug is designed specifically for 2/0 AWG copper conductors.
What stud size does this lug fit?
It is designed for a 3/8″ stud and uses a nominal 0.390″ stud hole.
Is this lug seamless or welded?
This is a seamless tubular compression lug, providing uniform compression and strong mechanical performance.
Why is this lug tin plated?
Tin plating improves corrosion resistance, reduces oxidation, and helps maintain stable electrical contact over time.
What voltage rating does this lug support?
This lug is rated for applications up to 600V.
What crimping tool should be used?
Use a hydraulic or dieless compression crimp tool rated for 2/0 AWG copper lugs and follow tool manufacturer guidance.
What is the recommended strip length?
The recommended strip length is 0.790″ to ensure full conductor insertion.
Can this lug be used outdoors?
Yes. For wet or corrosive environments, sealing with adhesive-lined heat shrink is recommended.
Is this lug suitable for aluminum wire?
No. This lug is designed for copper conductors only.
Do dimensions change across stud sizes?
Within this 2/0 AWG seamless tubular series, the primary dimensional change is the stud hole size. Always verify hardware clearance for your application.
4 Reasons Pros Buy Direct from Conversions Tech
, we design, test, and ship every product from inside the United States— “” quality without the big-box markup.
Our , mold, and QA station behind our weatherproof boxes, conduit bodies, and power inverters. , UL-listed safety, and up to 30 % lower cost than .
Need a torque spec or an OEM quote at dawn? You’ll speak directly with the Conversions Tech engineering desk—not a script reader—for instant answers, custom kitting, and private-label options.
Bottom line: For rugged, code-compliant electrical solutions shipped fast from a trusted U.S. source, choose Conversions Tech and build it right the first time.
