Copper Long Barrel Two Hole Compression Lugs 4/0 AWG 3/8-inch Bolt Size
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SKU: 210-98101C
193 in stock
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Conversions Tech 4/0 AWG Copper Compression Lug – Dual Hole, 3/8" Stud, Long Barrel (Purple Color Code)
The Conversions Tech Copper Compression Lug is built for high-current electrical systems requiring maximum performance and reliability. Designed for 4/0 AWG conductors, it features a long-barrel construction, dual-hole pad, and a 3/8-inch bolt size for secure terminations in switchgear, industrial control panels, and renewable-energy applications.
Fabricated from high-conductivity tin-plated copper, this lug resists oxidation and corrosion even in harsh or outdoor environments. The distinctive purple color code provides quick visual identification for 4/0 AWG wire size, streamlining installation and maintenance.
UL-Recognized, CE-Certified, and RoHS-Compliant, the Conversions Tech 4/0 AWG lug ensures dependable conductivity, mechanical strength, and long-term field performance.
Key Features
- High-Quality Copper Construction: Seamless tin-plated copper body for maximum conductivity and corrosion protection.
- Dual-Hole Design: Provides added stability and torque resistance for vibration-prone or high-load environments.
- 3/8-Inch Bolt Size: Fits standard electrical hardware, ensuring secure attachment to busbars or terminals.
- Long-Barrel Style: Increases crimp contact area for reduced resistance and heat buildup.
- Purple Color Code: Identifies 4/0 AWG wire size per industry standards for quick field reference.
- Tin-Plated Finish: Extends service life by preventing oxidation and galvanic corrosion.
- Temperature Rating: Performs safely up to 90 °C continuous service.
- Voltage Rating: Rated for 35 kV systems requiring heavy-duty insulation performance.
- Reliable Performance: Engineered for demanding industrial, marine, and solar applications.
- Certified Safe: UL Recognized • CE Certified • RoHS Compliant.
Technical Specifications
| Wire Size | 4/0 AWG |
| Stud Size | 3/8" |
| Color Code | Purple |
| Overall Length (L) | 86.2 mm (3.40") |
| Neck Length (L1) | 40.1 mm (1.58") |
| Barrel Length (L2) | 18.9 mm (0.74") |
| Outer Diameter (D) | 25.4 mm (1.00") |
| Inner Diameter (D1) | 17.4 mm (0.69") |
| Hole Diameter (D2) | 14.2 mm (0.56") |
| Width (B) | 37.2 mm (1.47") |
| Hole Spacing (E) | 10.4 mm (0.41") |
| Thickness (F) | 3.1 mm (0.12") |
| Material | Tin-Plated Copper |
| Temperature Rating | 90 °C |
| Voltage Rating | 35 kV |
| Max Amp Rating | 230 A |
| Certifications | UL Recognized • CE Certified • RoHS Compliant |
Applications
- Switchgear and high-current power-distribution panels
- Renewable-energy and solar-PV installations
- Battery banks and backup-power systems
- Grounding and bonding assemblies
- Heavy-equipment, marine, and industrial wiring
FAQs (Click to Expand)
1. What conductor size does this lug support?
This model is precisely sized for 4/0 AWG copper conductors, providing a tight mechanical and electrical connection.
2. Why choose a dual-hole compression lug?
Dual holes distribute torque evenly, prevent rotation during tightening, and provide vibration resistance in high-load installations.
3. What does the purple color code mean?
Purple identifies compatibility with 4/0 AWG wire under the standard color-coded compression-lug system.
4. Is this lug suitable for outdoor use?
Yes. The tin-plated copper body resists corrosion, oxidation, and galvanic wear in outdoor or marine environments.
5. What crimping die should I use?
Use a compression tool with the manufacturer-recommended die index for 4/0 AWG lugs to ensure a UL-approved crimp and gas-tight seal.
6. What is the rated current capacity?
The lug supports up to 230 A, depending on installation conditions and conductor type.
7. What voltage rating does it carry?
It’s rated for electrical systems up to 35 kV, suitable for medium- and high-voltage power circuits.
8. Does this lug meet certification standards?
Yes. It is UL Recognized, CE Certified, and RoHS Compliant, ensuring full safety and quality compliance.
9. How should I prep the wire before crimping?
Clean and strip the conductor, insert it fully into the barrel, and crimp using the correct die pressure for a solid, low-resistance termination.
10. Can it be used for both AC and DC circuits?
Yes. The 4/0 AWG copper lug is rated for AC and DC systems, including solar, battery, and industrial applications up to 35 kV.
Why Choose Conversions Tech
Conversions Tech produces precision-machined copper compression lugs designed for professional electrical installations. Every connector is tin-plated, UL-verified, and tested for tensile strength and conductivity to ensure dependable performance in mission-critical systems. Browse the complete Conversions Tech Compression Lug Collection.
4 Reasons Pros Buy Direct from Conversions Tech
Headquartered in business-friendly Wyoming, we design, test, and ship every product from inside the United States—delivering genuine “Made-for-America” quality without the big-box markup.
Our in-house team owns every CAD file, mold, and QA station behind our weatherproof boxes, conduit bodies, and power inverters. Vertical control means tighter tolerances, UL-listed safety, and up to 30 % lower cost than private-label imports.
Thousands of SKUs sit ready to go. Orders placed by 2 p.m. ship the same day, keeping contractors, OEMs, and distributors on schedule.
Need a torque spec or an OEM quote at dawn? You’ll speak directly with the Conversions Tech engineering desk—not a script reader—for instant answers, custom kitting, and private-label options.
Bottom line: For rugged, code-compliant electrical solutions shipped fast from a trusted U.S. source, choose Conversions Tech and build it right the first time.
