Insulated Tap Connectors 1 port Dual-side Entry 6AWG - 250 MCM
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SKU: 610-4250
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Conversions Tech Dual-Sided Insulated Tap Connector — 6 AWG to 250 MCM (UL Certified, NEC 230.46 Compliant)
The Conversions Tech Dual-Sided Insulated Tap Connector is a precision-engineered connector designed to create secure, low-resistance junctions between multiple conductors. Featuring a dual-entry design that supports wire sizes from 6 AWG to 250 MCM, this connector provides outstanding versatility for power distribution, service equipment, and industrial applications. Each connector is UL certified and designed for maximum mechanical strength, electrical efficiency, and long-term reliability.
Key Features and Advantages
- Dual-Sided Wire Entry: Allows conductor insertion from both sides, simplifying layout and installation in confined enclosures or distribution panels.
- Secure Set-Screw Design: Precision-machined screws deliver uniform compression, ensuring solid mechanical grip and minimal electrical resistance.
- Wide Wire Compatibility: Accepts 6 AWG to 250 MCM copper or aluminum conductors, accommodating a wide range of applications.
- Pre-Insulated Safety Housing: Heavy-duty UV-resistant plastisol coating provides full dielectric protection for indoor and outdoor installations.
- UL & NEC Compliance: Meets UL 486A/B and NEC 230.46 standards for line-side and service equipment use.
- Corrosion Resistance: Compatible with oxide inhibitors for long-term stability and reduced maintenance in harsh environments.
- Durable Construction: High-strength aluminum alloy body rated AL9CU ensures safe connection for both copper and aluminum conductors.
- Professional Grade Reliability: Engineered for electrical contractors, panel builders, and OEM system integrators requiring performance and safety.
Technical Specifications
| Connector Type: | Insulated Tap Connector, 1-Port Dual-Sided Entry |
| Wire Size Compatibility: | 6 AWG – 250 MCM (Copper or Aluminum) |
| Material: | High-Strength Aluminum Alloy (AL9CU Rated) |
| Voltage Rating: | 600 V |
| Temperature Rating: | 90°C Continuous | −45°C Cold Rated |
| Insulation Material: | UV-Resistant Plastisol (Dielectric Protective Coating) |
| Conductor Compatibility: | Class B & Class C Copper and Aluminum Conductors |
| Compliance: | UL 486A/B | cULus Listed | NEC 230.46 Suitable |
| Finish: | Black Plastisol Insulated (UV Resistant) |
| Torque Rating: | 35–50 in-lbs (Depending on Wire Size) |
| Country of Origin: | USA |
Recommended Applications
- Residential service and distribution panels
- Commercial building feeder and branch circuits
- Industrial machinery and control systems
- HVAC power and ground connections
- Infrastructure and utility power distribution networks
- Marine and automotive electrical assemblies
- Renewable energy and solar installations
Frequently Asked Questions (FAQs)
1. What is a dual-sided insulated tap connector?
It’s a connector that allows conductor entry from both sides, enabling efficient splicing or tapping while maintaining full dielectric insulation.
2. What wire sizes does this model support?
This model accommodates conductor sizes from 6 AWG to 250 MCM for both copper and aluminum wiring.
3. Can it be used on the line side of service equipment?
Yes. The connector is compliant with NEC 230.46 and suitable for line-side service and distribution connections.
4. What standards does it meet?
This product is UL 486A/B and cULus Listed, ensuring full compliance with U.S. and Canadian electrical codes.
5. What material is the body made from?
Each connector is made from high-strength AL9CU-rated aluminum alloy, designed for mechanical durability and electrical efficiency.
6. Can it be used outdoors?
Yes. The plastisol insulation is UV- and chemical-resistant, making it suitable for outdoor or exposed environments.
7. Is additional insulation or taping required?
No. The factory-molded plastisol insulation provides complete dielectric protection, eliminating the need for extra taping or wrapping.
8. How many conductors can it accommodate?
This connector supports two conductors—one per side—enabling straight-through or tap-style electrical connections.
9. What is the temperature operating range?
The connector is rated for continuous operation at 90°C and can withstand cold conditions down to −45°C.
10. Who manufactures Conversions Tech connectors?
All Conversions Tech insulated tap connectors are engineered and tested in the United States under UL-certified quality standards.
© 2023 Conversions Tech. All rights reserved.
Why Pros Buy Direct from Conversions Tech
Engineered in the USA. Our U.S.-based engineering team designs and specifies our core product lines, and every product we carry — designed in-house or built to our exact specifications by certified partner factories — is quality-verified before it ships. UL/CSA listed where required, NEC compliant.
Cross-reference savings. Direct equivalents to Burndy, Hubbell, and other OEM part numbers at up to 30% less — same specs, same certifications, without the big-brand markup.
Real technical support. Need a torque spec, die reference, or an OEM quote? You’ll speak directly with the Conversions Tech engineering desk — not a script reader — for instant answers, custom kitting, and private-label options.
Fast US fulfillment. Orders in by 2PM ET ship same day from our US warehouse, nationwide ground and expedited.
