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Long Barrel Two-Hole Compression Lug 4/0 AWG 1/2" Stud | 35 kV, 90°C, UL

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SKU: 210-98102

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The Conversions Tech long-barrel two-hole compression lug terminates 4/0 AWG copper conductors on ½-inch studs. The dual-hole pad provides mechanical stability for bus-bar or dual-terminal mounting, while the extended barrel increases contact area for lower resistance in high-current applications. Electro-tin-plated seamless copper construction resists corrosion in outdoor, marine, and industrial environments. Purple color code identifies 4/0 AWG per industry standards.

Specifications

  • Conductor Size: 4/0 AWG
  • Stud/Bolt Size: ½ in
  • Pad Holes: 2 (dual-hole design)
  • Hole Spacing: 1-3/4 in (44.5 mm)
  • Barrel Length: 1.5 in (38.1 mm)
  • Overall Length: 4.991 in (126.8 mm)
  • Pad Dimensions (L × W × T): 3 in × 0.999 in × 0.141 in
  • Inner/Outer Diameter: 0.546 in ID × 0.687 in OD
  • Material: Electro-tin-plated seamless copper
  • Barrel Type: Long, chamfered entry
  • Color Code: Purple (4/0 AWG)
  • Voltage Rating: 35 kV
  • Maximum Current: ≈ 230 A
  • Temperature Rating: 90 °C (194 °F)
  • Die Index: I-54
  • Certifications: UL Recognized, CE Certified, RoHS Compliant
  • Compliance: UL 486A/B, NEC

Cross-Reference

Equivalent to standard two-hole long-barrel compression lugs from Panduit, Burndy, and Ilsco for 4/0 AWG applications. Form factor matches industry-standard dimensions for direct substitution at lower distributor cost.

FAQ

What crimping die is required for this lug?

Use die index I-54 with a compatible compression tool to achieve a UL-compliant, gas-tight crimp.

Does the dual-hole design affect current capacity?

The dual-hole configuration provides mechanical stability and prevents rotation under torque; current capacity (≈230 A) is determined by the 4/0 AWG conductor and 35 kV rating, not the hole count.

Is this lug suitable for wet locations?

The electro-tin-plated finish provides corrosion resistance. Verify specific installation requirements against NEC and local codes for wet-location applications.

Why Pros Buy Direct from Conversions Tech

Engineered in the USA. Our U.S.-based engineering team designs and specifies our core product lines, and every product we carry — designed in-house or built to our exact specifications by certified partner factories — is quality-verified before it ships. UL/CSA listed where required, NEC compliant.

Cross-reference savings. Direct equivalents to Burndy, Hubbell, and other OEM part numbers at up to 30% less — same specs, same certifications, without the big-brand markup.

Real technical support. Need a torque spec, die reference, or an OEM quote? You’ll speak directly with the Conversions Tech engineering desk — not a script reader — for instant answers, custom kitting, and private-label options.

Fast US fulfillment. Orders in by 2PM ET ship same day from our US warehouse, nationwide ground and expedited.

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CONVERSIONS TECH

Professional-grade electrical components, networking cables, and solar hardware for contractors, distributors, and OEM partners. Same-day shipping from Wyoming.

1 (307) 441-9711

CS@ConversionsTech.com

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© 2026 Conversions Tech Inc · Wyoming, United States
UL 486A/B CSA NEC 2023 ABYC E-11 IEEE 837
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