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Mechanical Lug Sizing by Panel Brand: Square D, Siemens, Eaton, GE (2026)

When you need to replace a mechanical lug in a panel, the panel manufacturer's documentation tells you the accepted wire range and stud size — but it doesn't tell you where to buy a replacement at a reasonable price. This guide gives you the lug specifications for every major residential and commercial panel brand so you can order the right Conversions Tech replacement directly.

Residential main lug sizing

Panel Amps Main Lug Wire Range Stud CT Lug
Square D QO 100A #8 to #2 AWG Cu/Al 1/4" 210-99003
Square D QO 200A #6 to 4/0 AWG Cu/Al 3/8" 210-99006S
Square D Homeline 100A #8 to #2 AWG Cu/Al 1/4" 210-99003
Square D Homeline 200A #6 to 300 MCM Cu/Al 3/8" 210-99006S
Siemens P1/PL 100A #14 to #2 AWG Cu/Al 1/4" 210-99003
Siemens P1/PL 200A #6 to 300 MCM Cu/Al 5/16" 210-99005
Eaton BR 100A #8 to #2 AWG Cu/Al 1/4" 210-99003
Eaton CH 200A #6 to 4/0 AWG Cu 3/8" 210-99006S
GE PowerMark 100A #8 to #2 AWG Cu/Al 1/4" 210-99003
GE PowerMark 200A #6 to 300 MCM Cu/Al 5/16" 210-99005
Leviton LP 200A #6 to 300 MCM Cu/Al 3/8" 210-99006S

Commercial panelboard main lugs

Panel Amps Wire Range Stud CT Lug
Square D NQ 225A 1 AWG to 300 MCM 3/8" 210-99006S
Square D NF 400A 4/0 to 500 MCM 1/2" 99011A
Siemens S1 250A 1/0 to 350 MCM 3/8" 210-99006S
Eaton PRL1a 400A 4/0 to 500 MCM 1/2" 99011A
GE A-Series 225A 1 AWG to 300 MCM 5/16" 210-99005

Safety switch / disconnect lugs

Switch Amps Wire Range CT Lug
Square D HU361 30A 14-8 AWG 210-99001B
Square D HU362 60A 14-6 AWG 210-99001B
Square D HU364 200A 6 AWG-300 MCM 210-99006S
Eaton DH362 60A 14-6 AWG 210-99001B
Eaton DH364 200A 6-250 MCM 210-99005
Siemens HF362 60A 14-6 AWG 210-99001B

Why order replacement lugs from Conversions Tech?

OEM replacement lugs from panel manufacturers are expensive — a single Square D replacement lug kit can cost $15-30 for a basic mechanical lug that costs us $1.10 to $6.05. Our mechanical lugs are UL listed, accept the same wire ranges, and mount with the same stud bolts. For electricians doing panel upgrades, service calls, or new construction, the savings on lugs alone can pay for your entire tool kit.

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