

Conversions Tech Series 100 Weather-Tight 1-Gang Die-Cast Enclosure
Engineered for demanding outdoor and industrial applications, this NEMA 3R/4 single-gang box delivers robust corrosion resistance, IP-rated sealing, and ample 18.3 in³ wiring volume—ideal for a switch, GFCI, sensor, or receptacle. Precision-machined A380 aluminum hubs accept ½ in-14 NPSM conduit, ensuring leak-free terminations and long-life performance.
Key Technical Specifications
Parameter | Value | Details |
---|---|---|
Material | A380 die-cast aluminum | <0.05 % porosity, single-piece body |
Finish | Polyester powder-coat RAL 7035 | 2.5 mil, 1 000 h salt-spray (ASTM B117) |
Dimensions | 2.80″ W × 4.50″ H × 2.10″ D | Tolerance ±0.010″ |
Internal Volume | 18.3 in³ | NEC 314.16(A) compliant |
Hub Size / Thread | ½″-14 NPSM | Factory-tapped; O-ring sealed |
Hub Locations | Back × 1, Sides × 2 | Includes aluminum closure plugs |
Ground Provision | M4 × 0.7 mm screw | <0.05 Ω path to enclosure |
Mounting | #10-24 SS lugs | 3.50″ on-center, captive hardware |
Environmental Rating | NEMA 3R / 4 | –40 °C … +75 °C operating |
Certifications | UL 514A / UL 50E | RoHS III compliant |
Precision Installation Workflow
- Site Prep — Confirm mounting surface is plumb; clear ≥ 3 in × 5 in footprint.
- Anchor — Fasten enclosure via integrated lugs (25 lbf·in).
- Conduit Termination — Engage hubs 3½ turns; torque lock-nuts to 35 lbf·in.
- Device Wiring — Bond EGC to ground screw (12 lbf·in); respect ¼-in strip length.
- Device Mount — Secure device using captive 6-32 bosses (8 lbf·in).
- Seal Unused Hubs — Install closure plugs with nitrile gasket (30 lbf·in).
- Verify — Meg-ohm test > 100 MΩ @ 500 VDC; confirm gasket integrity.
© 2025 Conversions Tech LLC — Specifications subject to change without notice.