Insulated Tap Connectors 4 port single-side Entry 6 AWG - 2 AWG
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SKU: 610-2004026
1000 in stock
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Conversions Tech Insulated Tap Connector — 4-Port, Single-Side Entry (2–6 AWG)
Conversions Tech Insulated Tap Connectors deliver secure, low-resistance connections between multiple conductors in a compact, durable form. Built with a rounded body and UV-resistant plastisol insulation, these connectors provide exceptional reliability, even in harsh environments. Factory pre-filled with oxide-inhibitor gel and designed for NEC §230.46 compliance, they ensure corrosion-proof, maintenance-free performance for residential, commercial, and industrial applications.
Key Features
- Secure Connections: Adjustable set screws and precision-machined cores create uniform, low-resistance joints for consistent conductivity.
- One-Side Wire Entry: Simplifies installation with a single-side, 4-port layout (2 AWG – 6 AWG) ideal for service-equipment line-side taps.
- NEC 230.46 Compliance: Meets NEC requirements for pre-manufactured, insulated tap connectors used on service equipment line sides.
- Ergonomic Design: Rounded plastisol housing provides comfortable handling, superior grip, and full dielectric protection.
- Removable Port Plugs: Protects against debris, dust, and moisture during wiring or maintenance.
- Pre-Filled Oxide Inhibitor: Gel-filled entry ports prevent oxidation and corrosion, ensuring a stable electrical interface.
- Professional Performance: Durable plastisol insulation resists UV rays, abrasion, and chemicals for long-term outdoor reliability.
- Wide Conductor Range: Accepts both copper and aluminum conductors (2 AWG – 6 AWG), stranded or solid.
- Maintenance-Free Design: Factory-sealed gel eliminates the need for field-applied compounds or additional sealing.
- Temperature Tested: Cold-rated to –45 °C and safe for continuous operation at 90 °C (AL9CU).
Key Technical Specifications
| Wire Gauge Range | 2 AWG – 6 AWG |
| Connection Type | Set Screw |
| Conductor Count | 4 Ports (Single-Side Entry) |
| Body Material | High-Conductivity Aluminum Alloy |
| Finish | Plastisol-Insulated (UV-Resistant) |
| Voltage Rating | 600 V AC/DC |
| Temperature Rating | 90 °C (AL9CU) |
| Cold-Temperature Rating | –45 °C |
| Conductor Size Range | Aluminum 2–6 AWG | Copper 2–6 AWG |
| Conductor Type | Solid or Stranded Cu/Al (Class B/C) |
| Max Continuous Current | 130 A (Cu) | 100 A (Al) |
| Certifications | cULus • UL 486A/B • NEC 230.46 Compliant • UL File E186991 |
Applications
- Residential electrical panels and service-entrance connections
- Commercial building distribution systems
- Industrial control cabinets and machinery power circuits
- HVAC rooftop units and outdoor utility pedestals
- Infrastructure and utility projects
- Marine, automotive, and specialty-vehicle electrical systems
Explore the proven reliability of Conversions Tech™ Insulated Tap Connectors for code-compliant, maintenance-free performance across diverse electrical environments.
Download Our Detailed Specification Sheet:
Download Specification SheetFAQs (Click to Expand)
1. What conductor sizes are supported?
This connector supports both copper and aluminum conductors from 2 AWG to 6 AWG.
2. How many conductors can I terminate?
It provides four single-side entry ports, allowing up to four conductors in one secure, insulated block.
3. Is it NEC 230.46 compliant?
Yes — it’s UL 486A/B listed and tested to meet NEC §230.46 for pre-manufactured insulated tap connectors.
4. Can I use this connector outdoors?
Yes. The UV-resistant plastisol insulation provides superior protection from sunlight, weather, and chemicals.
5. Does it require additional anti-oxidant compound?
No. Each port is factory-filled with conductive oxide-inhibitor gel, ensuring maintenance-free corrosion protection.
6. What torque should I use for the set screws?
Torque values vary by wire size; typically 45–50 in-lb for 4 AWG aluminum conductors. Always follow markings on the connector body.
7. Is this connector reusable?
Yes. You can remove the port plugs, inspect the gel cavity, and re-terminate according to UL 486A/B standards.
8. What’s the maximum current rating?
The maximum continuous current is 130 A for Cu and 100 A for Al conductors at 90 °C.
9. What environments is it rated for?
It’s cold-temperature rated to –45 °C and suitable for outdoor, marine, and industrial installations.
10. Where can I access technical drawings?
Visit the Conversions Tech Resource Center to download CAD files and detailed specification sheets.
Why Pros Buy Direct from Conversions Tech
Engineered in the USA. Our U.S.-based engineering team designs and specifies our core product lines, and every product we carry — designed in-house or built to our exact specifications by certified partner factories — is quality-verified before it ships. UL/CSA listed where required, NEC compliant.
Cross-reference savings. Direct equivalents to Burndy, Hubbell, and other OEM part numbers at up to 30% less — same specs, same certifications, without the big-brand markup.
Real technical support. Need a torque spec, die reference, or an OEM quote? You’ll speak directly with the Conversions Tech engineering desk — not a script reader — for instant answers, custom kitting, and private-label options.
Fast US fulfillment. Orders in by 2PM ET ship same day from our US warehouse, nationwide ground and expedited.
