Split Bolt Connector 2/0 Awg (Max) - 2 Awg (Min)
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SKU: 610-00204
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Conversions Tech Split Bolt Connector – 2/0 AWG STR to 2 AWG SOL Copper Splicing
The Conversions Tech Split Bolt Connector is a precision-engineered electrical connector designed for secure splicing and termination of copper conductors ranging from 2/0 AWG Stranded (STR) to 2 AWG Solid (SOL). Built for dependable performance in residential, commercial, and industrial electrical systems, this connector provides a strong mechanical grip and low-resistance electrical connection across a wide range of applications.
Manufactured from high-grade brass, the split bolt delivers excellent conductivity, corrosion resistance, and long-term durability. Its robust design and precision-machined threads ensure consistent clamping force, making it suitable for demanding environments involving vibration, thermal cycling, and elevated electrical loads.
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Key Features & Advantages
- Wide conductor compatibility: Supports copper conductors from 2/0 AWG STR to 2 AWG SOL.
- Secure & reliable connection: Split-bolt design ensures stable mechanical and electrical contact.
- High-strength brass construction: Provides durability and superior conductivity.
- Corrosion-resistant finish options: Available in tin-plated or nickel-plated variants.
- Thermal endurance: Rated for continuous operation up to 90°C (194°F).
- Standards compliant: Meets applicable UL and ANSI safety and performance requirements.
Technical Specifications
| Wire Compatibility | 2/0 AWG (STR) – 2 AWG (SOL), copper conductors |
| Material | High-grade brass |
| Finish Options | Tin-plated or nickel-plated (corrosion resistance) |
| Thermal Rating | 90°C (194°F) |
| Voltage Rating | Low- and medium-voltage electrical installations |
| Industry Standards | UL & ANSI compliant |
Application Scope
- Residential Wiring: Secure splicing and termination of service and branch conductors.
- Commercial Electrical Systems: Reliable multi-conductor connections in panels and raceways.
- Industrial Power Systems: Strong mechanical and electrical bonding for industrial circuits.
- Maintenance & Upgrades: Efficient repairs, load expansions, and system modifications.
- Harsh Environments: Suitable for outdoor, high-moisture, and high-temperature applications when properly insulated.
Installation Notes
- Verify conductor sizes fall within the 2/0 STR to 2 SOL range before installation.
- Clean conductors thoroughly to remove oxidation and contaminants.
- Tighten the split bolt evenly to ensure proper clamping force.
- Apply insulation or protective covering after installation per NEC and local code requirements.
- Follow all applicable electrical standards and project specifications.
Frequently Asked Questions (FAQs)
1) What conductor sizes does this split bolt connector support?
This connector supports copper conductors from 2/0 AWG stranded to 2 AWG solid.
2) Is this connector suitable for both solid and stranded wire?
Yes. It is designed to accommodate both solid and stranded copper conductors within the listed range.
3) What material is the connector made from?
The split bolt is manufactured from high-grade brass for strength, conductivity, and corrosion resistance.
4) What finish options are available?
This connector is available in tin-plated and nickel-plated finishes for added corrosion protection.
5) Is this connector UL and ANSI compliant?
Yes. It conforms to applicable UL and ANSI safety and performance standards.
6) What temperature rating does this connector have?
The connector is rated for continuous operation up to 90°C (194°F).
7) Can this connector be used outdoors?
Yes, when properly insulated and protected in accordance with NEC and environmental requirements.
8) Does it provide a low-resistance electrical connection?
Yes. The split-bolt design ensures strong contact pressure and minimized electrical resistance.
9) What tools are required for installation?
Standard electrical hand tools are typically sufficient for installation and tightening.
10) Is this connector reusable?
Reuse may be possible depending on condition and application, but replacement is recommended for critical installations.
11) Can this connector be used for grounding and bonding?
Yes. It is commonly used for grounding and bonding where allowed by electrical design and code.
12) How do I select the correct split bolt size?
Select the connector based on the largest and smallest conductors being joined. Conversions Tech can assist with proper selection.
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