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Insulated Inline Splices (6 AWG to 350 MCM)

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Insulated Mechanical Connector (6 AWG to 350 MCM) — UL 486A/B Certified | Conversions Tech

The Conversions Tech Insulated Mechanical Connector is engineered for secure, low-resistance terminations and splices from 6 AWG up to 350 MCM. Built for demanding industrial, commercial, renewable energy, and utility applications, it features a rugged pre-insulated housing and a high-conductivity aluminum alloy body to support dependable power distribution. This connector is listed to UL 486A/B under UL File E531731 for code-compliant performance and long-term reliability.


Key Features

  • Wide wire range: Accepts conductors from 6 AWG–350 MCM for high-capacity installations
  • Fully insulated design: Dielectric housing helps reduce accidental contact and improves safety
  • High conductivity: Premium conductive aluminum alloy helps minimize voltage drop and heat build-up
  • UL listed: UL 486A/B (File E531731) for mechanical, dielectric, and thermal performance
  • Corrosion resistance: Built to withstand oxidation, moisture, and harsh environments
  • Fast installation: Compact, pre-insulated construction reduces field prep and labor time

Ideal Applications

  • Service & distribution panels (feeders, tap points, and power distribution)
  • Industrial machinery (reliable terminations in vibration-prone environments)
  • Renewable energy (solar, wind, ESS where low-resistance connections matter)
  • Commercial construction (multi-phase circuits and high-load electrical runs)
  • Utility infrastructure (substations, grid tie, underground and high-amp conductors)

Technical Specifications

Wire Capacity 6 AWG – 350 MCM
Insulation Material High-Strength Dielectric Polymer (UV & Impact Resistant)
Body Material Conductive Aluminum Alloy (AL9CU Rated)
Voltage Rating 600 V (Max)
Temperature Rating 90°C Continuous | −45°C Cold Rated
Certifications UL 486A/B | cULus Listed | UL File E531731
Torque Rating 45–65 in-lbs (Typical, based on conductor size)
Finish Pre-Insulated, Corrosion-Resistant Housing
Color Black
Country of Origin USA

FAQ

What wire range does this insulated mechanical connector support?

It supports conductor sizes from 6 AWG through 350 MCM.

Is this connector UL certified?

Yes. It is listed to UL 486A/B under UL File E531731.

What is the body material?

The body is made from a conductive aluminum alloy designed for stable current transfer.

Does the insulation provide UV and impact resistance?

Yes. The dielectric polymer housing is designed to be UV and impact resistant.

What are the voltage and temperature ratings?

Rated up to 600 V maximum and 90°C continuous, with −45°C cold rating.

Where is this connector typically used?

Common uses include panels, feeders, industrial equipment, renewable energy systems, and utility distribution applications.

Is special tooling required?

This is a mechanical connector; installation typically requires following the specified torque values for the conductor size.

Can this connector be used outdoors?

It is built for harsh environments. Always ensure the overall installation meets local code and enclosure requirements for outdoor use.


 

Why Pros Buy Direct from Conversions Tech

Engineered in the USA. Our U.S.-based engineering team designs and specifies our core product lines, and every product we carry — designed in-house or built to our exact specifications by certified partner factories — is quality-verified before it ships. UL/CSA listed where required, NEC compliant.

Cross-reference savings. Direct equivalents to Burndy, Hubbell, and other OEM part numbers at up to 30% less — same specs, same certifications, without the big-brand markup.

Real technical support. Need a torque spec, die reference, or an OEM quote? You’ll speak directly with the Conversions Tech engineering desk — not a script reader — for instant answers, custom kitting, and private-label options.

Fast US fulfillment. Orders in by 2PM ET ship same day from our US warehouse, nationwide ground and expedited.

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CONVERSIONS TECH

Professional-grade electrical components, networking cables, and solar hardware for contractors, distributors, and OEM partners. Same-day shipping from our U.S. distribution centers.

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