Long Barrel Compression Lug 4 AWG 1/2" Stud | 35kV 90°C UL
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SKU: 210-09855
1000 in stock
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The Conversions Tech long barrel compression lug is a one-hole copper terminal designed for 4 AWG conductors and 1/2-inch mounting studs. Engineered for industrial power distribution, commercial electrical systems, and utility applications where reliable high-current termination is required. The long barrel construction accommodates multiple crimp zones for enhanced mechanical grip and electrical contact surface area. Seamless electro-tin plated copper construction provides conductivity and corrosion resistance. Gray color coding identifies wire gauge for field verification. Chamfered barrel entry facilitates conductor insertion.
Specifications
- Wire Size: 4 AWG
- Stud Size: 1/2"
- Configuration: One-hole, long barrel
- Terminal Material: Tin-plated copper
- Color Code: Gray
- Overall Length (L): 55.3 mm (2.18")
- Neck Length (L1): 28.7 mm (1.13")
- Outer Diameter (D): 17.7 mm (0.70")
- Inner Diameter (D1): 9.1 mm (0.36")
- Hole Diameter (D2): 7.1 mm (0.28")
- Width (B): 22.8 mm (0.90")
- Hole Spacing (E): 13.1 mm (0.51")
- Thickness (F): 1.4 mm (0.05")
- Voltage Rating: 35 kV
- Temperature Rating: 90°C
- Max Amp Rating: 85 A
- Certifications: UL Recognized, CE Certified, RoHS Compliant
Cross-Reference
Equivalent to standard long barrel compression lug form factors from major manufacturers. Suitable replacement for comparable 4 AWG one-hole lugs with 1/2" stud compatibility.
FAQ
What crimping tool is required for this lug?
Use industry-standard compression tools rated for 4 AWG copper lugs with long barrel dies. The long barrel design requires multiple crimps per manufacturer tooling guidelines. Verify die compatibility with your specific crimping equipment.
Is this lug suitable for 35 kV applications?
The lug is rated for 35 kV maximum. Verify complete system insulation coordination and follow NEC/NEMA application standards for medium-voltage installations. Temperature rating is 90°C continuous.
Does the tin plating affect termination torque?
Tin-plated copper maintains standard torque values for copper terminations. Follow equipment manufacturer torque specifications for 1/2" studs. The plating provides corrosion resistance without requiring torque derating.
Why Pros Buy Direct from Conversions Tech
Engineered in the USA. Our U.S.-based engineering team designs and specifies our core product lines, and every product we carry — designed in-house or built to our exact specifications by certified partner factories — is quality-verified before it ships. UL/CSA listed where required, NEC compliant.
Cross-reference savings. Direct equivalents to Burndy, Hubbell, and other OEM part numbers at up to 30% less — same specs, same certifications, without the big-brand markup.
Real technical support. Need a torque spec, die reference, or an OEM quote? You’ll speak directly with the Conversions Tech engineering desk — not a script reader — for instant answers, custom kitting, and private-label options.
Fast US fulfillment. Orders in by 2PM ET ship same day from our US warehouse, nationwide ground and expedited.
