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Build standard

Every assembly, the same way.

  1. Cut and strip

    Cut to the drawing dimension and stripped to full barrel depth. Every strand in the barrel, none cut back.

  2. Matched termination

    Flex-rated lugs on fine-strand DLO, standard lugs on Class B. MC4 contacts crimped with the maker's listed tool.

  3. Crimped to spec

    Hydraulic crimp with the color-keyed die marked on the lug. Two crimps on every long barrel.

  4. Verified

    Every crimp inspected. Pull and millivolt-drop tests on samples from each lot, recorded against the lot code.

  5. Marked and packed

    Heat shrink, ID labels, poly bags or kits, and a lot-coded tag that matches the engineering drawing.

For purchasing desks and project engineers

Order it like a part, not a project.

A part number for every build

Each configuration gets a permanent CT part number that encodes conductor, lugs, length and finish. Put it on your BOM and reorder it without redrawing anything.

Drawings for your submittals

An engineering drawing with title block, BOM, dimensions and tolerance is generated with every build. Download the SVG or save a PDF before you order.

PO and net terms

Pay by card at checkout, or request a quote and reply with a PO. Approved trade accounts order on terms. Open a trade account or apply for credit.

Paperwork on request

Certificate of conformance and lot test reports are line items you can add in the builder, so they arrive with the shipment instead of a week later.

Volume breaks built in

Pricing steps down at 10, 25 and 100 pieces automatically. Larger releases and blanket orders go through the quote desk.

Built for AI purchasing agents

The builder exposes its options and pricing to software agents, so an assistant can configure and price a build for you and you confirm the order.

Labels, bags and kits

Arrives ready to install.

Printed heat-shrink markers or self-laminating wrap labels at both ends, with sequential numbering when every jumper is unique. Each assembly bagged with a part number, lot and barcode label, or kitted by rack, string or cabinet with a kit label and pick list. Every option is priced in the builder before you order.

  • Labels from $1.70 per assembly
  • Poly bag and label $0.65 each
  • Kits $0.35 each plus $4.50 per kit
Custom cable assemblies kitted in labeled poly bagsPrinted heat-shrink ID markers on DLO jumper ends

Where they go

Built for the jobs we supply.

Technical resources

Specify it right the first time.

Shop the parts: compression lugs · battery cable lugs · stock PV jumpers · cross-reference

Questions buyers ask

Before you order.

DLO with flex lugs, or THHN and bare copper with standard lugs?

DLO is fine-strand cable, so it bends tight and survives vibration, and it needs lugs identified for fine-strand conductors. Choose it for battery racks, UPS cabinets, inverters and anything that moves. THHN/THWN-2 and bare copper are Class B stranding: stiffer, lower cost, and they take standard compression lugs. Choose them for fixed runs in panels and switchgear, and bare copper for grounding and bonding.

Why do fine-strand conductors need flex-rated lugs?

NEC 110.14 requires terminations for conductors finer than Class B and C to be identified for that conductor class. A standard lug crimped on fine strand can loosen with heat cycling. Every DLO build here uses flex-rated lugs, priced into the assembly.

Can I mix MC4 brands on one lead?

No. NEC 690.33(C) requires mating connectors to be the identical type and brand unless they are listed and identified as intermatable. Pick the brand on your modules and both ends are built to match, crimped with that maker's tool.

How is length measured, and what is the tolerance?

Lug jumpers are measured bolt-hole center to bolt-hole center (on two-hole lugs, the hole nearest the barrel), plus or minus 1/4 in up to 36 in and plus or minus 1 percent above. PV and data leads are overall length, plus or minus 1 in up to 25 ft.

Are the assemblies UL listed?

The lugs, connectors and cable carry their own UL listings, and assemblies are built to those listings and our written crimp standard. The finished assembly is not separately listed. Ask at quote time if your project requires a listed assembly.

Can I order on a PO or net terms?

Yes. Use Get a quote, reply with your PO, and approved trade accounts are invoiced on terms. Card orders go straight to secure checkout from the builder.

Can I send my own drawing or BOM?

Yes. Email a drawing, a CSV of lengths and ends, or a competitor part number. Every line comes back with a CT part number and its own drawing, ready to reorder.

When does my order ship?

Every order and quote carries a confirmed ship date from the build desk. Larger releases, kitted orders and built-to-order sizes can be scheduled against your project dates.

Need something the builder does not show?

Send a drawing, a BOM or a competitor part number. Engineering replies the same business day with a CT part number and price.

Email CS@ConversionsTech.com Call 307-206-0534

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