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Long Barrel Compression Lug 2/0 AWG 5/8" Bolt | 35kV, 90°C, Tin-Plated

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SKU: 210-09859

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The Conversions Tech Copper Long Barrel One-Hole Compression Lug is engineered for secure termination of 2/0 AWG conductors in industrial and commercial electrical systems. The long barrel design provides extended contact surface for enhanced mechanical stability and electrical conductivity in high-current applications. Tin-plated seamless copper construction delivers corrosion resistance suitable for indoor and controlled outdoor environments. The black color code allows rapid conductor size identification during installation. Designed for use with 5/8-inch studs, this lug accommodates standard bolting hardware found in switchgear, transformers, and power distribution equipment.

Specifications

  • Conductor Size: 2/0 AWG
  • Bolt/Stud Size: 5/8 inch
  • Material: Seamless electro-tin plated copper
  • Barrel Type: Long barrel, chamfered entry
  • Barrel Length: 3 inch
  • Overall Length: 5.275 inch
  • Pad Dimensions: 1.25 inch L x 2.169 inch W x 0.328 inch thickness
  • Pad Holes: 1
  • Voltage Rating: 35 kV
  • Temperature Rating: 90°C
  • Die Index: I-125
  • Color Code: Black
  • Inner Diameter: 0.437 inch
  • Outer Diameter: 0.562 inch

Cross-Reference

Equivalent to Burndy YAV, Panduit LCA, and Ilsco OLS long barrel compression lug forms. Conversions Tech lugs are engineered to US specifications and manufactured to equivalent dimensional and electrical performance standards at lower installed cost.

FAQ

What crimping tool and die should I use for this lug?

Use a compression tool with I-125 die index. Verify die compatibility with your specific crimping tool manufacturer. Proper die selection ensures full barrel compression and rated current capacity.

Is this lug suitable for outdoor or wet location installations?

The 90°C temperature rating and tin-plated copper construction provide corrosion resistance. For specific environmental applications, consult NEC Article 310 and local code requirements regarding conductor termination in damp or wet locations.

Why choose a long barrel lug over a standard barrel?

The 3-inch barrel length provides increased contact surface area and more material for the compression bond, resulting in lower resistance connections and improved mechanical pull-out strength in high-vibration or thermally cycled applications.

Why Pros Buy Direct from Conversions Tech

Engineered in the USA. Our U.S.-based engineering team designs and specifies our core product lines, and every product we carry — designed in-house or built to our exact specifications by certified partner factories — is quality-verified before it ships. UL/CSA listed where required, NEC compliant.

Cross-reference savings. Direct equivalents to Burndy, Hubbell, and other OEM part numbers at up to 30% less — same specs, same certifications, without the big-brand markup.

Real technical support. Need a torque spec, die reference, or an OEM quote? You’ll speak directly with the Conversions Tech engineering desk — not a script reader — for instant answers, custom kitting, and private-label options.

Fast US fulfillment. Orders in by 2PM ET ship same day from our US warehouse, nationwide ground and expedited.

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CONVERSIONS TECH

Professional-grade electrical components, networking cables, and solar hardware for contractors, distributors, and OEM partners. Same-day shipping from Wyoming.

1 (307) 441-9711

CS@ConversionsTech.com

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© 2026 Conversions Tech Inc · Wyoming, United States
UL 486A/B CSA NEC 2023 ABYC E-11 IEEE 837
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